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The shearing process of flying shear machine

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[Abstract]:
在轧制线速度不断提高的情况下,成品机架的轧件速度已达14m/s,在这样高的速度下进行轧制时,要求将钢材的头、尾切去lOOmm左右。因为钢材的头、尾不规则,会造成堆钢事故,且钢材两头温度比较低,有时会出现黑头,如不切去,就可能引起下一个机架过流造成快开跳闸等较大事故。因此设置切头、切尾以利轧线的顺利进行。     依据轧线的工艺要求,可将飞剪的一个动作周期分为四个部分。如图(一)附后。  (1)当轧

 With the continuous improvement of rolling line speed, the rolling speed of finished frame has reached 14m/s. When rolling at such high speed, it is required to cut off lOOmm from the end and end of the steel. Because the head of steel, end is irregular, can cause pile steel accident, and steel end temperature is lower, can appear sometimes black head, if do not cut off, likely cause next machine frame overcurrent to cause bigger accident such as quick open trip. Therefore, the cutting head and the cutting end are set to facilitate the smooth running of the rolling line.

南京金鑫传动设备有限公司

 

 According to the technological requirements of rolling line, one action cycle of flying shear can be divided into four parts. See fig.1 attached.

 
 
(1) when the rolled piece comes out from the rough mill stand and approaches the flying shear (or when the tail of the rolled piece is approaching), the flying shear blade starts and runs from the stop position Sa with constant acceleration a1. After traveling through S1, it reaches the given shear velocity V and has a certain steady speed process to cut the rolled piece.
 
 
(2) after the completion of flying shear cutting, when the shear blade reaches the braking position Sb, it will slow down with constant speed a2 to the climbing speed given V1, and then go through the journey S2 to the original Sa.
 
 
(3) when the cutting edge is climbing to the original position Sa, the pulse number of digital disk will be reset, and then the reverse climbing will be carried out.
 
 
(4) after the speed of flying shear blade reaches zero, it will continue to accelerate from the constant deceleration speed a2 to the speed of reverse climbing to the given speed V2. The speed of V2 is low, which is the speed for the shear to stop accurately. After S3, the shear blade stops at the stop position Sa and a shear action is completed.

  

南京金鑫传动设备有限公司

 

 When the rolled piece comes out of the heating furnace and enters the rough rolling close to the flying shear (or when the tail of the rolled piece is close to the flying shear), the flying shear blade starts and runs from the stop position Sa with constant acceleration a1. After traveling through S1, it reaches the given shear velocity V and has a certain steady speed process to cut the rolled piece.

 
 

After the shear is completed, when the shear blade reaches the braking position sb, it slows down with constant speed a2 to the climbing speed given Vl, and then reaches the original Sa through travel S2.南京金鑫传动设备有限公司

 

  ③ 剪刃正爬到原位Sa时,计数码盘的脉冲数清零,再进行反爬。

  ④ 经过行程S3,剪刃反爬到原位Sa时,给零速,且撤掉使能,剪刃就停在原位Sa处。至此完成一次剪切动作。